Category: Manufacturing Technology

Improve your operations with a compressed air dryer

First let’s start by providing some background on compressed air dryers. They are utilised for or removing water vapor from compressed air. Compressed air dryers are commonly found in a wide range of industrial and commercial facilities. The process of air compression concentrates atmospheric contaminants, including water vapor. So in what situation would you need one, and why are they important?

A compressed air dryer is a very useful machine to have to hand in many workplaces. It works to ensure the continuous, optimum productivity of your air compressor, no matter what model you own. Also, it’s important to note that they can be used for a wide range of applications in all compressed air systems. There are also different types of compressed air dryers but the one you choose will of course depend on your application and unique needs. Take desiccant compressed air dryers for example, they use chemical beads to attract water from the compressed air via absorption. This process cleans the air to ensure the highest quality can be produced. This is the most common type, and another popular name associated with desiccant compressed air dryers is regenerative dryers and twin tower dryers. So they are fall under one category, yet there are different types for more specialist applications.

With any compressed air dryer, it’s important to consider energy efficiency, environmentally friendly dryers, such as refrigerant dryers, heatless and heated desiccant dryers as well as HOC dryers. These can deliver maximum performance, ensuring your air compressor functions superbly and operates at peak efficiency, whilst minimising maintenance costs at the same time. With a high capacity refrigeration dryer, for example, you’re guaranteed a high level of energy efficiency, which helps to reduce running costs, thanks to their heat exchanger technology. Speaking of which, choosing a model with an aluminium combination heat exchanger will often deliver great efficiency and performance, with fewer pipe joints for increased reliability, simple controls and clear display and low-pressure losses for great consumption figures. This kind of fryer, much like the others we’ve mentioned, is specifically designed to eliminate the humidity contained in the compressed air through a cooling process.

Of course, price is also going to be important when you’re choosing a new compressed air dryer, especially if it’s your first one and you’re unsure on the costs involved or the kind of model you need. This is exactly why it’s important you do your homework right form the start and ensure that you have a good understanding on the different specifications and features, so you can make a decision you’re 100% happy with. Think about it, to avoid future problems in the compressor installation, the compressed air needs to be treated, but a quality machine will treat your compressor better, so the more you know about the cooling process and the heat exchange, the better educated you will be to make a smart decision for your business and your employees.

Producing Plastic Goods – How? How Many? And How Fast?

Plastic goods are everywhere, from plates to planes, it’s a technology that became popular around the mid-20th century and has only grown since. But not all plastic goods are created in the same way. There are various different manufacturing processes that can be used to create a plastic item, but only certain processes are viable for certain things.

Injection moulding is one of the most common processes used to create plastic goods. However, it is a process that is only economically viable if a very high output is going to be made. An injection moulding machine can convert plastic granules to a safety helmet in 40 seconds, that is 2160 in 24 hours, 5,120 in a week and 786,240 in a year. This is a high quantity of helmets being produced in a considerably short time-frame. When compared to other forms of plastic construction, injection moulding can create far more than most, and faster than most.

 

How Air Conditioning Units Are Designed Differently

Air conditioners were once considered a luxury, but now with the advances in manufacturing technology they are becoming a common appliance in most homes. This is in part because of the competitiveness of the industry, as manufacturers continue making units more affordable by increasing their efficiency and improving their components.

While air conditioners take many different forms, they all function in basically the same way. This is because of the wide variety of applications and power sources that can be used to create them. Despite this, most air conditioners are powered by an electric motor and pump combination. These components circulate refrigerant fluid through the unit. An alternate design involves natural gas-driven chillers, these combine the pump with a gas engine a gas engine in order to give off significantly more torque.

The refrigerant fluid that circulates through unit is what allows the heat exchanging process in the air-conditioning system to function. This fluid is pumped at high pressure through the air-conditioning system to an evaporator, here it changes into a gas state taking the heat from the fluid.

Tips on How to Hire a Product Design And Development Company

Every business operates by selling their services and products to gain maximum profits. However, the success of any business depends on the quality of products and services offered. In order to do so, it is imperative for businesses to undertake significant research when choosing a product design and development company. Follow these tips to hire a reliable product design and development company:

Evaluate Your Needs

When it comes to hiring a reliable product design company, evaluating your needs is imperative. Therefore, first decide whether proximity matters to you or not. For instance, do you feel you require physical presence at meetings or the internet works just fine for you? Additionally, to avoid any pitfalls in the future, make sure to write down the tasks you want the firm to perform. Read More

Modern Diamond Crafting Methods

Crafting a diamond to a high standard is a task that requires great craftsmanship. Many diamonds begin as rough stones, and it is the detailed marking and cutting techniques that makes them the desirable, world-renown items.

Marking

When crafting a diamond the first step is the marking stage. Once a full examination of each rough diamond has been carried out, the stone is marked to decide how it should be cut to yield the greatest value. It is at this stage, the shape of the rough diamond and the number and location of imperfections must be considered.

The marker or planner must determine the direction of the cleavage (or grain) in the diamond. Due to the diamond’s atomic structure, it can be cleaved in four directions parallel to the octahedron crystal faces.

After the marking is completed the diamond moves onto several other stages; beginning with cleaving and cutting and eventually ending with the final finishing.

Finishing and Packaging – Finishing Techniques

In production and manufacturing industries, a process of packaging items is often used. Done after an item has been fully built, tested and optimised, this process is carried out so the item has a means of storage and protection. During the final stages of packaging, the packaging material goes through several finishing techniques.

Cutting and creasing

Packaging materials are often cut or creased after they have been printed. Cutting and creasing techniques are used when creating packaging, pop-up books and cards, and press out-shapes for model making.

Die cutting

This process is used to create multiple, duplicate shapes from a packaging material. Working much like a biscuit cutter, a die cutter will cut using a shaped blade. The material to be cut is placed under the die and the die is lowered onto it.

Creasing

For creasing, blunt blades are used. The blade does not cut through the material but creases it. This is useful for materials that need to be folded such as surface developments or popup mechanisms.

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